Solutions / Manufacturing

Stop unplanned downtime before the line stops

Monitor pumps, motors, CNC tools, presses, and robots across discrete and process manufacturing — without a six-month integrator engagement. Describe your equipment in plain English and Sentrel stands up the schema, alerts, and dashboards in minutes.

Manufacturing
1

The monitoring challenge on a real plant floor

Your floor is a patchwork: a 2008 Allen-Bradley line next to a new FANUC cell, three PLC vendors, and a vibration sensor someone bolted on two years ago. Getting all of it into one screen has historically meant a SCADA integrator, a server you provision, and a 6-to-18-month project that's stale before it ships. So the data stays trapped in islands, and the first sign of a failing bearing or a spindle drawing too much current is a stopped line and a scramble. At a typical line cost of thousands of dollars per hour, the question isn't whether monitoring pays for itself — it's why it still takes a year to start.

  • Mixed-vendor PLCs and sensors that don't share a single pane of glass
  • Integrator quotes and timelines that dwarf the actual problem
  • Downtime discovered reactively, after the line has already stopped
  • Maintenance flying blind between scheduled-PM intervals
2

What you can actually monitor here

Sentrel reads the equipment you already run over Modbus and OPC-UA through a lightweight Node-RED edge connector on a gateway you own — a Raspberry Pi, Teltonika, Advantech, or Siemens box — forwarding over MQTT or HTTPS. No proprietary sensors, no manufacturer cooperation, no replacing a working PLC. Set per-reading rules that fire the moment a value crosses your line, not at the next inspection.

  • Pumps & motors: vibration, bearing temperature, current draw, RPM
  • Compressors: pressure, discharge temperature, duty cycle, current
  • CNC & machine tools: spindle load/current, cycle time, RPM, fault codes
  • Conveyors, presses & robots: cycle time, motor current, jam/fault states
  • Lines & cells: uptime and OEE rolled up from the readings above
3

How Sentrel fits — and what changes

Type a sentence like "alert me if pump P-12 vibration exceeds 7 mm/s or bearing temp tops 80C," and an LLM generates the typed schema and alert rules for you. Readings stream in with a tamper-evident integrity hash and a full audit trail, so the same data that warns your maintenance crew also stands up to a 21 CFR Part 11 or quality audit. Alerts reach the right people by WebSocket, in-app toast, webhook, or email; AI-editable dashboards and SCADA views give supervisors live OEE and fault analysis without a redesign. The outcome: you catch the failing bearing days before it seizes, shift from calendar-based PM to condition-based, and start this week on hardware you already own — instead of next year on someone else's server.

  • Plain-English setup to live alerts in minutes, not a multi-month project
  • Condition-based maintenance that turns surprise stops into planned ones
  • Audit-grade, tamper-evident records for quality and compliance
  • Scoped API/MQTT keys and RBAC so each line, role, and tenant sees only its own
Questions

Manufacturing, answered.

No. Sentrel reads your existing equipment over Modbus and OPC-UA through a Node-RED edge connector running on a gateway you already own — Raspberry Pi, Teltonika, Advantech, or Siemens — and forwards over MQTT or HTTPS. No rip-and-replace and no manufacturer cooperation required.

Minutes, not months. You describe the equipment and thresholds in plain English, and an LLM generates the typed data schema and alert rules. There's no integrator engagement and no server for you to provision before you see live readings.

Yes. Every reading carries a tamper-evident integrity hash and lands in a WORM audit trail built for 21 CFR Part 11, with RBAC and module permissions controlling who sees and changes what.

Stop integrating. Start monitoring.

Describe what you want to watch, connect the gateway you already own, and be live this afternoon — no integrator, no proprietary hardware, no six-month project.